1. Mixing and Batching: Ball milling → Vibratory milling → Ball milling → Adding binder → Ball milling;
2. Pressing the Green Body: The dry powder pressing process for ceramic blades has high requirements for powder morphology, surface charge, and granulation of the mixed powder, making the pressing process quite difficult;
3. Debinding the Green Body: The debinding process for ceramic blades is similar to that of cemented carbide tools;
4. GPS+HIP Treatment: The sintering process uses atmosphere-protected sintering (GPS) + hot isostatic pressing (HIP) technology;
5. Blade Sharpening: The sharpening quality of ceramic blades greatly affects the performance of the tool;
6. Handle Installation: There are three main handle materials: plastic (ABS), wood, and ceramic.
Plastic handles are the most widely used, followed by wood handles. Wood handles offer the best feel and are often used in high-end ceramic blades. Ceramic handles are prone to breakage.
7. Trial Cutting: For ceramic blades produced in different batches and at different times, in addition to monitoring their performance indicators, trial cutting should be performed before shipment to test the cutting performance of the blades. Trial cuts are generally completed on machine tools in the factory;
8. Packaging inspection: Inspect damaged, defective, substandard, qualified, and packaged products.
