PV Industry Ceramic Parts cover ceramic components used throughout photovoltaic manufacturing, from crystal and wafer processing to cell and module equipment. The range includes insulation pieces, guide and wear parts, carriers, supports, and other machine interfaces.
Core Advantages
±0.01 to ±0.1 mm Accuracy Range
Part accuracy ranges from ±0.01 to ±0.1 mm. Slicing guides, cell carriers, locating components, and replacement parts can use different tolerance levels according to the fit required at each equipment interface instead of applying one machining grade to every feature.
Up to 1600°C for High-Temperature Stations
High-temperature capability reaches 1600°C. This allows ceramic parts to be used in ingot-growth, thermal-treatment, or lamination-related positions where sustained process heat would exceed the working range of conventional polymer components.
Customization
Process Coverage
Custom projects can cover equipment for ingot pulling, slicing, cell manufacturing, and module lamination.
Geometry
Drawings or confirmed physical samples can be used for multi-hole, slotted, stepped, flat, ring, tube, and irregular ceramic parts. The machining route is chosen around the finished geometry.
Production Scale
Listed monthly production capacity is 4-6 tons, including prototypes, repeat orders, and scheduled production programs.
Specifications
|
Parameter |
Specification |
|
Applicable Processes |
Ingot Pulling, Slicing, Cell Manufacturing, Module Lamination |
|
Material Types |
Alumina, Zirconia, Silicon Carbide, Silicon Nitride |
|
Accuracy Grade |
±0.01 - ±0.1mm (depends on part) |
|
High-Temperature Performance |
Up to 1600℃ |
|
Monthly Capacity |
4-6 tons |
|
Quality Standard |
Managed per PV industry requirements |
Quality Control
Inspection starts with the drawing and the part's job in the machine. A slicing guide, an insulating support, and a lamination component do not share the same inspection checklist, so fit dimensions, contact surfaces, and alignment features are selected for each part type.
Formed and sintered parts are screened for deformation, cracks, edge damage, and defects that could interfere with later machining. Once finishing is complete, critical geometry and exposed working surfaces are checked before final inspection.
Final inspection covers the released specification, quantity, appearance, and cleanliness before packing. The inspection record stays linked to the batch, and third-party inspection can be included when required.
FAQ
Q: What are the payment terms for custom-made PV ceramic parts?
A: 50% deposit and 50% balance before shipment.
Q: How is packaging handled for mixed ceramic shapes?
A: Packing is selected according to the shapes being shipped and the protection each part needs.
Q: Can annual frame orders use scheduled releases?
A: Yes. Repeat parts can be supplied under annual programs with JIT-style scheduled releases.
Q: Are common standard sizes available from stock?
A: Yes. Standard sizes can be stocked for faster shipment.
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